Charge Controllers

Solar Charge Controllers

Solar Charge Controller is an electronic device that manages the power going into the battery bank from the solar array. It ensures that the deep cycle batteries are not overcharged during the day and that the power doesn’t run back to the solar panels overnight and drain the batteries. Some charge controllers are available with additional capabilities, like lighting and load control, but managing the power is its primary job.

PWM Solar Charge Controller:

A PWM solar charge controller stands for “Pulse Width Modulation”. These operate by making a connection directly from the solar array to the battery bank. A 12V solar panel can charge a 12V battery. A 24V solar panel or a solar array is needed for a 24V battery bank, and 48V array is needed for 48V bank.

MPPT Solar Charge Controller:

An MPPT solar charge controller stands for “Maximum Power Point Tracking”. It will measure the Vmp voltage of the panel and down-converts the PV voltage to the battery voltage. When the voltage is dropped to match the battery bank, the current is raised, with a 20V solar panel, you can charge a 12V battery bank.

The Key Features of a Solar Charge Controller are:

  • Multistage charging of battery bank – changes the amount of power set to the batteries based on its charge level, for healthier batteries.
  • Reverse current protection – stops the solar panels from draining the batteries at night when there is no power coming from the solar panels.
  • Low voltage disconnect – turns off the attached load when the battery is low and turns it back on when the battery is charged back up.
  • Lighting control – turns attached light on and off based on dusk and dawn. Many controllers are configurable, allowing settings for a few hours or all night, or somewhere in between.
  • Display– may show the voltage of battery bank, state of charge, amps coming in from solar panel.

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What is the difference in PWM and MPPT Solar charge controller?

 

Parameters

PWM Solar Charger

MPPT Solar Charger

Efficiency

PWM controllers are less efficient, the maximum efficiency goes up to 65%

MPPT is the highly efficient charge controller with the efficiency of 95%

Size

These controllers are smaller in size with a maximum capacity of 60 Amps

These controllers are designed specifically to be largely supporting bigger solar panels in an efficient manner

Market Appearance

PWM has been in the market for a long time and is therefore tried and tested

MPPT is relatively new technology but trending in the market

Limitation

It can’t be used with bigger solar panels (>10 panels)

In bigger, solar systems, MPPT is recommended controller due to higher efficiency

Cost

The cost of a PWM controller is half as compared to MPPT Controller

MPPT Controller is relatively an expensive one-time investment

 

Solar Charge Controller Price and Brands:

There are many brands in India making solar charge controllers. The rating of the charge controller starts from 10 amps – 60 amps with PWM and mppt technology.

Loom solar is the only brand that makes mppt solar charge controller, the rest of the brands make PWM solar charge controller. Here is the latest price list of the solar charge controllers.  

Loom Solar Charge Controller Price

solar charge controller model

selling price

Fusion 1024, 10 amps, 12-24 volt, pwm

₹ 1050

Fusion 2024 20 amps, 12-24 volt, pwm

₹ 1,500

Fusion 4024, 40 amps, 12-24 volt, mppt SMU

₹ 6,500